The mobile concrete batching plant is a trailer-mounted design. The batching conveyor , concrete mixer, weighing systems, screw conveyor and cement silo are highly integrated in a trailer-mounted unit, which is an integral structure.
In order to meet the efficiency, function and compactness, the mobile concrete batching plant is pre-connected completely from the factory, which reduces the time of installation and trial operation of the concrete batching plant.
The control room is connected with the main body of the concrete batching plant. The control cabinet and other equipment are debugged before leaving the factory. There is no need to re-disassemble and connect the cables when the equipment is transferred.
The air circuit system is closely connected with the main structure, so there is no need to disassemble during the transition.
1. Compact structure design, oncentrated most of the mixing station components on a single trailer unit;
2. Humanized operation mode, stable and reliable work, stable operation in various harsh environments;
3. Adopt Imported twin shaft compulsory concrete mixer can be operated continuously, mixing evenly, and the mixing movement is strong and fast; it can be done in a short amount of time. For hard concrete, semi- hard concrete, plastic and all kinds of ratio of concrete can complete good mixing
4. The whole plant can be quickly transported to the construction site and assembled on site through the full-hung form;
5. Pre-commissioning is completed before delivery, and construction can be carried out without commissioning;
6. Sophisticated configuration, high degree of automation, flexible and convenient movement, simple and stable operation.
The main electrical components of the mixer gear reducer, measurement sensor and the control system are all imported, which not only greatly reduces the failure rate of the equipment, but also improves the measuring accuracy of the equipment.
The machine is controlled by computer, which can be operated automatically or manually.The operation is simple and easy to master. Dynamic panel display can clearly understand the running situation of each component, and can store and print report data, which provides great convenience for production scheduling management.
| Item | Unit | YZHS35 | |
| Theory productivity | m³/h | 35 | |
| Output of mixer | m³ | 0.75 | |
| Feeding type | lifting hopper | ||
| Batcher model | PLD1200 | ||
| Batcher(bin's amount) | m³ | 4x4 | |
| mixer's power | kw | 30 | |
| Lifting power | kw | 7.5 | |
| Discharge height | m | 3.8 | |
| Max weighing & Accuracy | Aggregate | kg | 1500±2% |
| Powder material | kg | 300±1% | |
| Water | kg | 150±1% | |
| Additives | kg | 20±1% | |
| The above parameters are subject to change without prior notice,pls refer to the actual product. | |||
Performance Characteristics
1.The installation & disassembly is convenient and rapid, Integral movement by trailer is flexible, Easy storage management
2. Compact structure and small occupied area, sample installation foundation
3.High degree of automation, sample operation, small investment and quick effect, suit for mobile con struction such as road and railway, bridge, port, water-power construction
| Item | Unit | YZHS40 | |
| Theory productivity | m³/h | 40 | |
| Output of mixer | m³ | 0.75 | |
| Feeding type | Belt Feeding | ||
| Batcher model | PLD1200-Ⅲ | ||
| Batcher(bin's amount) | m³ | 8x4 | |
| mixer's power | kw | 30 | |
| Lifting power | kw | 15 | |
| Discharge height | m | 3.8 | |
| Max weighing & Accuracy | Aggregate | kg | 3000±2% |
| Powder material | kg | 500±1% | |
| Water | kg | 200±1% | |
| Additives | kg | 20±1% | |
| The above parameters are subject to change without prior notice,pls refer to the actual product. | |||
Performance Characteristics
1.The installation & disassembly is convenient and rapid, Integral movement by trailer is flexible, Easy storage management
2. Compact structure and small occupied area, sample installation foundation
3.High degree of automation, sample operation, small investment and quick effect, suit for mobile con struction such as road and railway, bridge, port, water-power construction
| Item | Unit | YZHS75 | |
| Theory productivity | m³/h | 75 | |
| Output of mixer | m³ | 1.5 | |
| Feeding type | Belt Feeding | ||
| Batcher model | PLD2400Q-Ⅲ | ||
| Batcher(bin's amount) | m³ | 8x4 | |
| mixer's power | kw | 30x2 | |
| Lifting power | kw | 11x2 | |
| Discharge height | m | 3.8 | |
| Max weighing & Accuracy | Aggregate | kg | 3000±2% |
| Powder material | kg | 800±1% | |
| Water | kg | 300±1% | |
| Additives | kg | 20±1% | |
| The above parameters are subject to change without prior notice,pls refer to the actual product. | |||
Performance Characteristics
1.The installation & disassembly is convenient and rapid, Integral movement by trailer is flexible, Easy storage management
2. Compact structure and small occupied area, sample installation foundation
3.High degree of automation, sample operation, small investment and quick effect, suit for mobile con struction such as road and railway, bridge, port, water-power construction
The main structure of the mobile concrete batching plant is divided into three parts: the discharge layer, the mixing layer and the batching weighing layer.
The discharge layer adopts simple cylindrical legs,spacious space in the main station, reasonable layout, and convenient operation and maintenance. Especially the main plant adopts hinge pin structure, the discharge lane is wide, the appearance is simple and neat, so mobile concrete batching plant have a nice appearance.
The mixing layer platform is made of steel frame structure with double variable section I-shaped main beam, which is heavier and has better rigidity and shock absorption than the ordinary structure.The mixing layer and the discharging layer constitute a rigid body, which is integrated with the foundation, which effectively reduces the vibration from the concrete mixer; the support adopts rectangular legs, which is not only simple in structure, but also spacious in space.
There are two powder weighing hoppers (cement, fly ash), one water weighing hopper, two liquid admixture weighing hoppers and one aggregate pre-storage hopper are set in the batching weighing layer. All weighing adopts high-precision sensors, simple installation, convenient adjustment and reliable use. The outlet of the powder weighing hopper adopts an automatically controlled pneumatic butterfly valve, soft connection and full closure are adopted at the inlet and outlet. The admixture weighing hopper is set above the water metering hopper, and the outlet adopts the stainless steel ball valve to discharge the material.
The mixer machine type is a twin-shaft compulsory , which has fast mixing, fast discharging, mix well, and high productivity. It mixes well for all kinds of concrete ratio, and the mixing quality is stable and reliable. The wear plant and blade materials are all high chromium wear-resistant cast iron , the angle value is specially analyzed and designed to achieve high mixing efficiency and long service life. Shaft end support and seal design, seal separated from the bearing support , multiple shaft end seal protections make the bearing seal reliable, and the service life of the mixer is greatly improved. Adopted the international advanced planetary gear reducer, small size, high efficiency and reliable performance;
Measuring system
The aggregate is the accumulative dose or single measurement of electronic scale . Cement, water and additives are weighing hoppers, accurate measurement, microcomputer centralized control, simple operation.Aggregates are conveyed and feeded by belts.No matter the measurement of aggregate, powder or water , the sampling speed of more than 120 times/s ensures the accurate measurement and stable working performance.Through the high precision sensor to ensure the measurement accuracy and reliability.The admixture is measured by water and water together.
Electric control system
Machine is controlled by computer and PLC control, which can be automatically controlled or manually . Dynamic panel display, can clearly understand the operation of each component,can store and compare with output and other data, and can print statistical report, with a powerful management function.With automatic error compensation function, and can automatically complete the scheduled tank production;
The control system composed of industrial touch screen add microcomputer puts the reliability of production control in the first place.When the microcomputer failure can not control the mixing station normal production, can also use industrial touch screen production control, to ensure the normal production, so as to achieve a machine double control effect.
Belt conveyor frame
The frame is a truss structure that connects the mixer chassis and the aggregate batching frame, and is equipped with a belt frame,make main frame, belt frame, and batching frame are combined to form the main structure of the entire mobile mixing plant
Environmental performance
All powdery materials, from batching, metering, feeding to mixing, are carried out in a closed state, which reduces the impact of dust, vibration and noise on the environment.
1. What are the components of a mobile mixing plant?
1) Mixer chassis:
A cantilevered mixer chassis of the main engine, which contains a tractor pin and a parking leg for the truck;The measurement scale of mixer, cement and water ,admixture on the chassis.Set around a patrol table, railing and so on.
2) Control room:
The control room is at the bottom of the mixer chassis, and the mixing plant fully automatic control system is installed inside. The control room serves as the front support point of the whole plant when it is working. When transferring and transporting, the control room is stowed and stored in the hollow of the bracket; all control lines do not need to be disassembled.
3) Measurement of aggregate :
This system is located at the back end of movable mixing station, the upper part is the aggregate (sand, stone) storage hopper, storage hopper can be divided into 2 or 4, and set up high board to increase the storage capacity, pneumatic successively open the door operation, aggregate measurement for a variety of material accumulation measurement.The bottom is equipped with a walking rear bridge and frame legs for working.
4) Peripheral components:
For the cement silo and screw conveyor, the peripheral parts are integral parts regardless of work or transportation, so they can be transported and disassembled as a whole without disassembly.
2.What are the main features of the mobile concrete batching plant?
The big feature is that it can move as a whole.At present, the movable concrete mixing station is mainly divided into traction type and tow type, the traction type chassis contains a complete front and rear bridge;The towed chassis only has the rear axle, with the front end mounted on the tractor saddle bridge.